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Think of this project as being like a texture paint application using a mix of vinyl cement & dye.
This project is one I came up with after lots of research. I've been wanting to make an update video, for quite some time now, to show that the porch is durable & has stood up to the the wear & tear of both weather & the home owners daily use (This was a fixer upper house I sold last year, & I live in another town now). It will likely be Nov. 2012 before I can arrange to go back to this house to get update video/photos.
Materials I Used:
- Dust mask & gloves
- Mixing buckets & spatulas/scrappers
- Paint brushes (One extra soft bristle brush for cleaning off faux bricks/stone after peeling up tape).
- Paint Stripper
- Heavy duty power washer
- Vinyl concrete mix (this was the only type of concrete mix used for entire project)
- Cement dye (Red, Buff, & Charcoal)
- 1/2" masking tape ( I found this tape at an auto body repair shop).
- Concrete bonding agent
- Concrete sealer
- Heavy duty exterior white paint for the foundation & porch posts.
Steps:
- Apply paint stripper to loosen old paint on porch & then remove all old paint w/ a heavy duty power washer (I rented mine at Home Depot's tool rental).
- After porch is clean & dry apply the concrete bonding agent. Allow it to dry according to instructions on bottle.
First Layer:
- The first layer will become the color/texture of your faux grout lines. If you have any cracks or slight dips you can also repair them w/ this first layer application. Vinyl cement is stronger than regular cement & will maintain its strength w/ a layer spread as thin as 1/16" thick(my personal experience w/ this product). Mix Vinyl cement w/ water (follow directions on bag). The natural color of this product is light grey(or could also be white..so read the bag before you buy). No need to dye this first layer if you like its natural color for your grout..I didn't dye mine. Apply a thin, smooth, flat layer, & allow to dry. Once dry, if you accidentally have any spots that are too high or pointy you can file them down w/ a cement grinder...but, overall, it may not be necessary since you should be able to blend in slightly high or pointy spots w/ your next layer of faux brick/stone.
- Tape out any pattern you like. You don't have to get overly creative trying to simulate faux stone. You can keep things very traditional by doing all brick.
Second Layer:
- Mix some vinyl cement w/ whatever color dye you like. This will vary depending on what kind of stone/brick design you want on your porch. For example, I mixed one bucket of red dye & a separate bucket of buff dye for my bricks. I then scraped on a thin layer of red & then a thin layer of buff on top (or you can do vice versa), all while cement was wet..this mix of layering the two colors gave the bricks each their own individual & more natural look. Also, keep in mind that your wet cement will become several shades lighter after it dries.
- Allow your cement to dry to a soft, dry, dough-like consistency.. something similar to a raw pie shell dough (If it's too wet, too much of your cement will pull off w/ the tape. If it's too dry, you'll have a difficult time pulling the tape off). Gently & slowly pull up the tape, & gently brush away the little pieces of debris using a VERY soft bristle brush (invest in a well made soft bristle brush..cheap, rough, brushes will drop bristles in your work & may leave brush textures on your concrete).
- Let your handy work dry over night..then apply a couple of coats of sealer to your entire project..make sure your sealer is specially made for fresh concrete work..some sealers can't be applied until 90 days after your concrete cures. After 90 days, you can also apply a 90+ day sealer..I did. Just be sure your porch is clean..you don't want to seal in any dirt.
Overall costs for me was approx. 150 dollars. A lot cheaper than bulldozing & re-pouring fresh concrete, &/or stamping. Also, I know the porch texture may look rough in the video, but after applying 2-3 coats of sealer it feels very smooth & nice on bare feet.
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